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Cleanroom sandwich panels - Specialized solutions for high hygiene standard environments
Cleanroom sandwich panels are composite panels specially designed for high-cleanliness demand scenarios such as medical care, electronics, and food. They are composed of a surface layer (galvanized steel plate /PVC film), core material (rock wool/aluminum honeycomb), and an antibacterial coating. They comply with the ISO 14644-1 cleanliness standard and provide an integrated solution featuring seamless surfaces, fire safety, and quick installation.
Class A fire resistance: The rock wool core material meets the GB 8624 A1 non-combustible standard, eliminating fire hazards.
Antibacterial and antifungal: The surface has passed the ISO 22196 antibacterial test, with an antibacterial rate of ≥99.9%.
Anti-static design: Optional ESD coating (surface resistance 10^6 to 10^9Ω), protecting precision instruments.
Chemical resistance: Resistant to acid and alkali cleaners with pH ranging from 3 to 11, suitable for laboratories and pharmaceutical factories.
Quick installation: Modular assembly structure shortens the construction period by 30%, and supports on-site cutting.
Environmental protection certification: E1 environmental protection standard, passed SGS heavy metal-free test.
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1. Raw Material Selection:
* Basalt rock (SiO₂≥45%, Al₂O₃≥14%) + slag (≥70% recycled)
2. Fiber Production:
* Electric furnace melting (1,500-1,600°C) → Four-roller centrifugal spinning (7,200rpm) → Fiber diameter 4-7μm
3. Curing Process:
* Phenolic resin spraying (formaldehyde emission ≤0.05ppm, EN 717-1) → Curing oven at 230°C
4. Lamination:
* Steel plate pretreatment (degreasing → phosphating → nano-ceramic coating) → Continuous hot pressing (1.2MPa, 180°C)
5. Quality Control:
* Online X-ray inspection (void detection) → Laser thickness gauge (±0.1mm accuracy) → Batch fire performance testing
Semiconductor Wafer Fabs (Class 10 Cleanrooms)
* Solution:
* Wall-ceiling system integrated with HEPA filters
* Grounding resistance <1×10^6Ω, compliant with SEMI F47 voltage sag standards
* Case Study: 32,000㎡ deployed in a Taiwan 12-inch wafer fab project
Facilities
* Key Technologies:
* Radius corners (R≥50mm) to eliminate cleaning dead zones
* Pre-installed ports for real-time particle monitoring
Data Center Retrofits
* Energy Efficiency Data:
* U-value 0.28 W/m²·K → 18% annual cooling energy savings
Baodu International Advanced Construction Material Co.,Ltd was established in January 2010 with the office in Beijing and factory in Hebei, China.
Baodu is a designer, manufacturer, supplier and exporter of acoustic sandwich panel, insulated metal panel, profiled steel sheet, perforated metal sheet, steel structure and warehouse.
Baodu has the patented and customized double connection sandwich panel production line and imported steel plate bending machines from Swiss land and Germany.
Baodu has an annual output of 6 million square meters of acoustic sandwich panels,100000 tons of steel structures and 1 million square meters of profiled steel sheet.
Baodu has a professional design team with more than 10 years’ experience, including 5 senior engineers,20 engineers, and 35 technicians. Baodu has over 70 intellectual property rights, More than 30 registered trademarks, CE certification and Russian GOST certification etc.
Baodu have successively served key projects in in Dubai, Mongolia, Philippine, Mexico, US , Australia,Iraq, etc. the key projects is as below : Mongolia MCS Group Gold Mine Project; Philippines Malivans 2x330MW Coal-fired Power Plant Project; China Eastern Airlines Maintenance Warehouse Project of Beijing Daxing Airport
; Iraq Basra Gas Turbine Combined Cycle Power Plant Expansion Project; Dubai Hasyan 4*600MW clean coal-fired power plant project.Welcome your coming to Baodu for a visit and cooperation!